On the Economy of Machinery and Manufactures by Charles Babbage (english books to improve english TXT) ๐
The truth however of the principles I have stated, is of muchmore importance than their origin; and the utility of an enquiryinto them, and of establishing others more correct, if theseshould be erroneous, can scarcely admit of a doubt.
The difficulty of understanding the processes of manufactureshas unfortunately bee
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material to be wrought is firmly grasped by screws, are of this
kind, and are used in almost every workshop; but a more striking
example may be found in the trade of the nail-maker.
Some kinds of nails, such as those used for defending the
soles of coarse shoes, called hobnails, require a particular form
of the head, which is made by the stroke of a die. The workman
holds one end of the rod of iron out of which he forms the nails
in his left hand; with his right hand he hammers the red-hot end
of it into a point, and cutting the proper length almost off,
bends it nearly at a right angle. He puts this into a hole in a
small stake-iron immediately under a hammer which is connected
with a treadle, and has a die sunk in its surface corresponding
to the intended form of the head; and having given one part of
the form to the head with the small hammer in his hand, he moves
the treadle with his foot, disengages the other hammer, and
completes the figure of the head; the returning stroke produced
by the movement of the treadle striking the finished nail out of
the hole in which it was retained. Without this substitution of
his foot for another hand, the workman would, probably, be
obliged to heat the nails twice over.
14. Another, though fortunately a less general substitution
of tools for human hands, is used to assist the labour of those
who are deprived by nature, or by accident, of some of their
limbs. Those who have had an opportunity of examining the
beautiful contrivances for the manufacture of shoes by machinery,
which we owe to the fertile invention of Mr Brunel, must have
noticed many instances in which the workmen were enabled to
execute their task with precision, although labouring under the
disadvantages of the loss of an arm or leg. A similar instance
occurs at Liverpool, in the Institution for the Blind, where a
machine is used by those afflicted with blindness, for weaving
sash-lines; it is said to have been the invention of a person
suffering under that calamity. Other examples might be mentioned
of contrivances for the use, the amusement, or the instruction of
the wealthier classes, who labour under the same natural
disadvantages. These triumphs of skill and ingenuity deserve a
double portion of our admiration when applied to mitigate the
severity of natural or accidental misfortune; when they supply
the rich with occupation and knowledge; when they relieve the
poor from the additional evils of poverty and want.
15. Division of the objects of machinery. There exists a
natural, although, in point of number, a very unequal division
amongst machines: they may be classed as; first, those which are
employed to produce power, and as, secondly, those which are
intended merely to transmit force and execute work. The first of
these divisions is of great importance, and is very limited in
the variety of its species, although some of those species
consist of numerous individuals.
Of that class of mechanical agents by which motion is
transmittedโthe lever, the pulley, the wedge, and many othersโ
it has been demonstrated, that no power is gained by their use,
however combined. Whatever force is applied at one point can only
be exerted at some other, diminished by friction and other
incidental causes; and it has been further proved, that whatever
is gained in the rapidity of execution is compensated by the
necessity of exerting additional force. These two principles,
long since placed beyond the reach of doubt, cannot be too
constantly borne in mind. But in limiting our attempts to things
which are possible, we are still, as we hope to shew, possessed
of a field of inexhaustible research, and of advantages derived
from mechanical skill, which have but just begun to exercise
their influence on our arts, and may be pursued without limit
contributing to the improvement, the wealth, and the happiness of
our race.
16. Of those machines by which we produce power, it may be
observed, that although they are to us immense acquisitions, yet
in regard to two of the sources of this powerโthe force of wind
and of waterโwe merely make use of bodies in a state of motion
by nature; we change the directions of their movement in order to
render them subservient to our purposes, but we neither add to
nor diminish the quantity of motion in existence. When we expose
the sails of a windmill obliquely to the gale, we check the
velocity of a small portion of the atmosphere, and convert its
own rectilinear motion into one of rotation in the sails; we thus
change the direction of force, but we create no power. The same
may be observed with regard to the sails of a vessel; the
quantity of motion given by them is precisely the same as that
which is destroyed in the atmosphere. If we avail ourselves of a
descending stream to turn a water-wheel, we are appropriating a
power which nature may appear, at first sight, to be uselessly
and irrecoverably wasting, but which, upon due examination, we
shall find she is ever regaining by other processes. The fluid
which is falling from a higher to a lower level, carries with it
the velocity due to its revolution with the earth at a greater
distance from its centre. It will therefore accelerate, although
to an almost infinitesimal extent, the earthโs daily rotation.
The sum of all these increments of velocity, arising from the
descent of all the falling waters on the earthโs surface, would
in time become perceptible, did not nature, by the process of
evaporation, convey the waters back to their sources; and thus
again, by removing matter to a greater distance from the centre,
destroy the velocity generated by its previous approach.
17. The force of vapour is another fertile source of moving
power; but even in this case it cannot be maintained that power
is created. Water is converted into elastic vapour by the
combustion of fuel. The chemical changes which thus take place
are constantly increasing the atmosphere by large quantities of
carbonic acid and other gases noxious to animal life. The means
by which nature decomposes these elements, or reconverts them
into a solid form, are not sufficiently known: but if the end
could be accomplished by mechanical force, it is almost certain
that the power necessary to produce it would at least equal that
which was generated by the original combustion. Man, therefore,
does not create power; but, availing himself of his knowledge of
natureโs mysteries, he applies his talents to diverting a small
and limited portion of her energies to his own wants: and,
whether he employs the regulated action of steam, or the more
rapid and tremendous effects of gunpowder, he is only producing
on a small scale compositions and decompositions which nature is
incessantly at work in reversing, for the restoration of that
equilibrium which we cannot doubt is constantly maintained
throughout even the remotest limits of our system. The operations
of man participate in the character of their author; they are
diminutive, but energetic during the short period of their
existence: whilst those of nature, acting over vast spaces, and
unlimited by time, are ever pursuing their silent and resistless
career.
18. In stating the broad principle, that all combinations of
mechanical art can only augment the force communicated to the
machine at the expense of the time employed in producing the
effect, it might, perhaps, be imagined, that the assistance
derived from such contrivances is small. This is, however, by no
means the case: since the almost unlimited variety they afford,
enables us to exert to the greatest advantage whatever force we
employ. There is, it is true, a limit beyond which it is
impossible to reduce the power necessary to produce any given
effect, but it very seldom happens that the methods first
employed at all approach that limit. In dividing the knotted root
of a tree for fuel, how very different will be the time consumed,
according to the nature of the tool made use of! The hatchet, or
the adze, will divide it into small parts, but will consume a
large portion of the workmanโs time. The saw will answer the same
purpose more quickly and more effectually. This, in its turn, is
superseded by the wedge, which rends it in a still shorter time.
If the circumstances are favourable, and the workman skilful, the
time and expense may be still further reduced by the use of a
small quantity of gunpowder exploded in holes judiciously placed
in the block.
19. When a mass of matter is to be removed a certain force
must be expended; and upon the proper economy of this force the
price of transport will depend. A country must, however, have
reached a high degree of civilization before it will have
approached the limit of this economy. The cotton of Java is
conveyed in junks to the coast of China; but from the seed not
being previously separated, three-quarters of the weight thus
carried is not cotton. This might, perhaps, be justified in Java
by the want of machinery to separate the seed, or by the relative
cost of the operation in the two countries. But the cotton
itself, as packed by the Chinese, occupies three times the bulk
of an equal quantity shipped by Europeans for their own markets.
Thus the freight of a given quantity of cotton costs the Chinese
nearly twelve times the price to which, by a proper attention to
mechanical methods, it might be reduced. *
NOTES:
1. โThe Bandana handkerchiefs manufactured at Glasgow have long
superseded the genuine ones, and are now committed in large
quantities both by the natives and Chines.โ Crawfordโs Indian
Archipelago, vol. iii, p. 505.
2. โCaptain Clapperton, when on a visit at the court of the
Sultan Bello, states, that provisionswere regularly sent me from
the sultanโs table on pewter dishes with the London stamp; and I
even had a piece of meat served up on a white wash-hand basin of
English manufacture.โ Clappertonโs Journey, p. 88.
3. At Calicut, in the East Indies (whence the cotton cloth caled
calico derivesits name), the price of labour is one-seventh of
that in England, yet the market is supplied from British looms.
4. Liverpool, though not itself a manufacturing town, has been
placed in this list, from its connection with Manchester, of
which it is the port.
5. So sensible are the effects of grease in diminishing friction,
that the drivers of sledges in Amsterdam, on which heavy goodsare
transported, cary in their hand a rope soaked in tallow, which
they thrown down from time to time before the sledge, in order
that, by passing over the rope, it may become greased.
Accumulating Power
20. Whenever the work to be done requires more force for its
execution than can be generated in the time necessary for its
completion, recourse must be had to some mechanical method of
preserving and condensing a part of the power exerted previously
to the commencement of the process. This is most frequently
accomplished by a flywheel, which is in fact nothing more than a
wheel having a very heavy rim, so that the greater part of its
weight is near the circumference. It requires great power applied
for some time to put this into rapid motion; but when moving with
considerable velocity, the effects are exceedingly powerful, if
its force be concentrated upon a small object. In some of the
iron works where the power of the steamengine is a little too
small for the rollers which it drives, it is usual to set the
engine at work a short time before the red-hot iron is ready to
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